Electronic Manufacturing Services
Sahasra Electronics designs, manufactures, tests, and provide return-and-repair services for electronic components and assemblies for original equipment manufacturers (OEMs). By offering end-to-end solutions from PCB assembly to complete product build—we help our customers reduce costs, improve product quality, and accelerate time-to-market.
PCBA
We provide comprehensive Electronic Manufacturing Services (EMS) to OEMs (Original Equipment Manufacturers) and ODMs (Original Design Manufacturers) with a highly flexible and responsive setup.
Equipped with 10 advanced SMT lines, we handle everything from prototype quantities to full-scale volume production with ease and efficiency.
Our capabilities cover a wide range of component types and complexities, including:
• BGAs, µBGAs, Flip Chips
• 0201-sized components up to large format parts
No matter the scale or specification, we deliver precision, reliability, and quality – every step of the way.
Box-build
We collaborate with a network of trusted partners who have been thoroughly audited and approved by our team. Through these partnerships, we source high-quality plastic and metal enclosures, precision components, and rubber and silicone parts to build complete systems and box assemblies tailored to our customers’ specific requirements.
Our integrated approach ensures consistency, quality, and customization—delivering end-to-end solutions that meet exacting standards.
Wire Harness
We offer wire harness and cable assembly services as both a standalone solution and as part of our integrated board assembly offerings.
Our facility is equipped with a range of advanced tools, including:
- Automatic end-to-end crimping machines
- semi-automatic crimp machines
- A wide selection of applicators for various crimp types
- Multiple manual tools to handle diverse harness requirements
We manufacture cable assemblies from 14 AWG to 26 AWG, supporting multiple crimp and connector configurations to meet exact customer specifications with precision and consistency.
Testing & Validation
At Sahasra all products go through various stages of validation and testing such as AOI, SPI, ICT, X-Ray, Vibration Testing, and Functional Testing as well as drop tests to ensure product and packaging are as per customer requirements before being released for shipment.
PCB Fabrication
We manufacture PCBs in-house through one of our business units ITPL, offering a full range from Metal Core and Single-Sided PCBs to complex Multi-Layer boards.
All boards are produced in compliance with IPC Class II standards and are UL approved, ensuring high reliability and quality.
Our PCB facility is equipped to handle:
- Minimum hole size:2 mm
- Track width/spacing: 5 mil / 5 mil
- Surface finishes: Lead-Free HASL, ENIG, and OSP
With complete control over the manufacturing process, we ensure consistent quality, faster turnaround times, and seamless integration with our assembly services.
Logistics
Logistics plays a vital role in our customer service strategy. To ensure timely and reliable delivery, most of our shipments are door-delivered through our strategic partnerships with FedEx, DHL, and UPS.
In addition to standard shipping, we offer customized logistics solutions tailored to our customers’ supply chain needs, including:
- Third-Party Logistics (3PL) support
- Bonded inventory programs
- KANBAN-based shipments
- Storage and warehousing
We maintain logistics and warehousing facilities across key global locations including the USA, Europe, Rwanda, and India, enabling us to support just-in-time delivery and efficient inventory management worldwide.
Product Lifecycle Management
We offer comprehensive Product Lifecycle Management (PLM) services—from design support and prototyping to production and end-of-life. By integrating engineering, supply chain, and manufacturing, we help customers accelerate time-to-market, reduce costs, and maintain quality across the product lifecycle.
Supply Chain Management
Our integrated Supply Chain Management (SCM) services ensure reliable sourcing, optimized inventory, and timely delivery. The team works with manufacturers, distributors, resellers and catalogue houses and source raw materials from all over the globe to ensure the best possible price with the shortest delivery time.